Orange Elio— Mar 2014

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April 25 2014

Update, plane is finished, Total build time was 59 hrs. Maiden tomorrow?

Hopefully, more pictures to follow then

 

Here’s the start as the fuselage comes together

orange coming later

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Right wing panel, just collecting the parts at this point. Later I’ll get the lower spars in place and then the build will really move along

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Right wing panel, I like to mark the spars both panels the same with the outer rib location. Then I work my way towards the root with the shear webs.

If all the shear webs are the same width, then voila a nice panel which will match the other side    🙂

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Shaping up to be a nice wing

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It better be straight, easy on a board, now what about with the polyhedral!

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Diagonal braces, once I’m setup a cut a few of these .

The Elio needs 30, and there’s enough in the pile for at least another wing

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Left outer panel, diagonal braces 3/32 x 3/16 high

Upper spar in place as well as the leading edge, it will be off the board next so I can add the tip block

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Right wing, diagonal braces in place

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Top spar in place on right inner panel

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Inner wing panels jigged and set to tack glue the wing rod tubes

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Trailing edge in place on one of the outboard panels

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Canopy  coming together and trial fit

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Rear fuse deck in place

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Wing rod tube closed in and last three ribs in place, right inner panel

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Left inner panel, spoiler sub-spar also in place

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Right wing panel, jigged and glued together

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Part of the jig, machinist squares clamps and a 4 ft level

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Left wing panel

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right wing panel, rest of diagonals in place as well as rib at polyhedral break

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Inboard panel leading edge sheeting

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1/8 ply forward fuse bottom

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Right tip panel

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Top panel top sheeting

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Hatch frame takes shape

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Both wings upper  leading edge sheeting in place

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Fin and fin to fuse filler in place

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Underside of spoiler servo access hatch. A few pieces get added

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Adding the top rear sheeting. This tends to get a little tine consuming as at this point the pieces have to fit between the LE sheeting and the trailing edge

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and another all pinned down

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Looking good

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Eli Orange meets it’s older brother

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Just had to stick things together. My final job for the day  :):)

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Stab set , sanded and ready to cover

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Ply root ribbed gets added to the left wing panel

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2nd coat of paint on the fuselage

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2 sets of spoiler horns

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Priceless

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Servo rails , HS 82 MG’s added later

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Spoiler servo section, standard servo will fit well here

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A splash of paint , 3rd coat

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Stabs in place, and stab pin glued

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Canopy gets a splash of yellow.

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Stabs covered, white with a touch of orange

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All painted

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Tail surfaces, and a little flair on the rudder

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Underside of the right wing, visibility  I hope so.

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top side right wing

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Spoiler left wing

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Underside of the other wing, lets launch this plane 🙂 🙂

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